Inhalation Injury 

1. Definition

Inhalation injury refers to damage to the respiratory tract and/or systemic toxicity resulting from inhalation of heat, smoke, toxic gases, or particulate matter, commonly associated with burns, especially closed-space fires.

It is a major determinant of mortality in burn patients and is an independent predictor of poor outcome, even after adjusting for TBSA burns.


2. Epidemiology & Clinical Importance

  • Occurs in 10–30% of hospitalized burn patients
  • Present in up to 60% of fire-related deaths
  • Mortality increases 2–5 fold when inhalation injury coexists with burns
  • Strongly associated with:
    • ARDS
    • Pneumonia
    • Prolonged mechanical ventilation
    • Multi-organ dysfunction


3. Pathophysiology 

Inhalation injury is NOT a single entity. It consists of three distinct but overlapping components:

🔹 A. Thermal Injury (Upper Airway)

🔹 B. Chemical Injury (Lower Airway & Lung Parenchyma)

🔹 C. Systemic Toxicity (Carbon monoxide, Cyanide)


4. Types of Inhalation Injury 

A. Thermal Injury (Supraglottic)

Mechanism

  • Hot gases cause direct heat injury
  • Heat is efficiently dissipated by:
    • Nasopharynx
    • Oropharynx
  • Hence injury usually limited above vocal cords

Structures Involved

  • Lips
  • Tongue
  • Oropharynx
  • Epiglottis
  • Vocal cords

Pathophysiology

  • Mucosal edema
  • Increased capillary permeability
  • Progressive airway obstruction (worsens over 12–24 h)


B. Chemical Injury (Subglottic & Lung Parenchyma)

Mechanism

  • Inhalation of:
    • Smoke
    • Toxic gases
    • Combustion products
    • Fine particulates (<5 μm)

Common Toxins

  • Aldehydes
  • Sulfur dioxide
  • Nitrogen oxides
  • Ammonia
  • Phosgene
  • Acrolein

Pathophysiology 

  1. Ciliary dysfunction
  2. Mucosal inflammation
  3. Bronchorrhea
  4. Bronchospasm
  5. Fibrin casts formation
  6. Airway obstruction
  7. V/Q mismatch
  8. ARDS


C. Systemic Toxicity

1. Carbon Monoxide (CO)

Mechanism

  • Binds Hb with 200–250× affinity of O₂
  • Causes:
    • Functional anemia
    • Left shift of oxyhemoglobin dissociation curve
    • Cellular hypoxia

Additional Effects

  • Myocardial depression
  • Arrhythmias
  • Delayed neuropsychiatric syndrome

👉 Pulse oximetry is falsely normal


2. Cyanide (CN)

Sources

  • Burning of:
    • Plastics
    • Polyurethane
    • Synthetic materials
    • Wool, silk

Mechanism

  • Inhibits cytochrome oxidase (Complex IV)
  • Blocks oxidative phosphorylation
  • Causes histotoxic hypoxia

Hallmark

  • Severe lactic acidosis
  • High venous O₂ saturation
  • Cardiovascular collapse


5. Risk Factors for Inhalation Injury

  • Closed-space fire
  • Prolonged smoke exposure
  • Loss of consciousness at scene
  • Facial burns
  • Singed nasal hairs
  • Soot in mouth/sputum
  • Hoarseness
  • TBSA >20–30%


6. Clinical Features (Systematic)

A. Upper Airway Signs

  • Hoarseness
  • Dysphonia
  • Stridor
  • Drooling
  • Dysphagia
  • Facial burns
  • Edema of lips/tongue

B. Lower Airway Signs

  • Cough
  • Carbonaceous sputum
  • Wheeze
  • Tachypnea
  • Hypoxemia
  • Crackles

C. Systemic Features

  • Headache
  • Confusion
  • Syncope
  • Arrhythmias
  • Metabolic acidosis


7. Diagnosis – Stepwise Approach

A. Clinical Suspicion (MOST IMPORTANT)

Diagnosis is clinical, supported by investigations.


B. Flexible Fiberoptic Bronchoscopy (GOLD STANDARD)

Findings

  • Erythema
  • Edema
  • Ulceration
  • Soot deposition
  • Sloughing
  • Fibrin casts

Severity Grading (Abbreviated Injury Score)

  • Grade 0 – Normal
  • Grade 1 – Mild erythema
  • Grade 2 – Severe inflammation
  • Grade 3 – Ulceration/necrosis
  • Grade 4 – Massive necrosis

👉 Severity correlates with mortality & ventilator days.


C. Imaging

Chest X-ray

  • Often normal initially
  • Later:
    • Atelectasis
    • Infiltrates
    • ARDS pattern

CT Chest

  • Detects early airway wall thickening
  • Not routine


D. Laboratory Evaluation

1. ABG

  • Hypoxemia
  • Metabolic acidosis
  • Elevated lactate

2. Co-oximetry

  • Carboxyhemoglobin level
  • Essential in all suspected cases

3. Cyanide Levels

  • Rarely available
  • Diagnosis often clinical


8. Airway Management 

Early Airway Protection is KEY

Indications for Early Intubation

  • Hoarseness
  • Stridor
  • Progressive facial/neck edema
  • Altered sensorium
  • Extensive burns (>40% TBSA)
  • Bronchoscopy-proven injury
  • Anticipated transfer

👉 Do NOT wait for stridor


Preferred Tube

  • Large bore ETT (≥8.0 mm)
  • Facilitates bronchoscopy & suctioning


9. Mechanical Ventilation Strategy

Lung-Protective Ventilation

  • Tidal volume: 6 ml/kg PBW
  • Plateau pressure <30 cm H₂O
  • Adequate PEEP

Adjuncts

  • Frequent suctioning
  • Bronchial toilet
  • Bronchoscopy for cast removal


10. Pharmacologic Management

A. Oxygen Therapy

  • 100% FiO₂ initially
  • Reduces COHb half-life:
    • Room air: ~4–5 h
    • 100% O₂: ~60 min
    • Hyperbaric O₂: ~20 min


B. Bronchodilators

  • β₂-agonists (albuterol)
  • Reduce bronchospasm
  • Improve mucociliary clearance


C. Mucolytics

  • N-acetylcysteine (NAC)
  • Breaks disulfide bonds in mucus
  • Used via nebulization


D. Anticoagulant Nebulization (Burn ICU Protocols)

Heparin Nebulization

  • Prevents fibrin cast formation
  • Often combined with NAC

👉 Evidence supports ventilator days (center-dependent)


E. Corticosteroids- NOT routinely recommended

  • No mortality benefit
  • infection risk


11. Management of Specific Toxicities

A. Carbon Monoxide Poisoning

Indications for Hyperbaric Oxygen

  • COHb ≥25% (≥15–20% in pregnancy)
  • Loss of consciousness
  • Severe metabolic acidosis
  • Ischemic ECG changes
  • Neurological symptoms


B. Cyanide Poisoning

Antidotes

  • Hydroxocobalamin (preferred)
    • Forms cyanocobalamin (vit B12)
  • Alternative:
    • Sodium nitrite + sodium thiosulfate (less favored)

Clinical Clue

  • Severe lactic acidosis (>8–10 mmol/L) with smoke inhalation


12. Complications

Pulmonary

  • Pneumonia
  • ARDS
  • Atelectasis
  • Bronchiolitis obliterans
  • Tracheal stenosis

Systemic

  • MODS
  • Sepsis
  • Delayed neurocognitive deficits (CO)


13. Prognostic Factors

  • Severity of bronchoscopic injury
  • COHb level
  • Presence of cyanide toxicity
  • TBSA burns
  • Age
  • Delay in airway management